Rotary Die Cutter
Description
Technical Parameters
Why Choose Us?
Rich Experience
We are a high-tech enterprise with independent research and development, manufacturing, and marketing capabilities.
Professional Team
We have 33 engineers and over 208 patents. Our quality and sales lead in China, and we have exported to over 10 countries.
One-Stop Solution
We provide complete and comprehensive solutions for customers in industries such as 3C electronics, computers, tablets, screens, medical devices, automotive, and others.
Excellent Customer Service
Feixinda is guided by customer needs, providing customers with flexible material processing equipment such as precision die-cutting and precision mounting.
A rotary die cutter works in a specialized fashion. It utilizes a unique cylindrical die, which makes it easier to punch specific shapes out of material. During the procedure, the die moves around in a circular motion. Moving blades enable it to cut the desired shape out around the entirety of the cylinder. What makes the rotary die cutting process so efficient is its ability to cut out many identical shapes while rotating. When die cutting, you want to achieve as much consistency as possible. Obviously, this makes production easier and less wasteful in general. However, it also quite literally figures into efficiency.
The die-cutting machine can be used in clean rooms and will not pollute the workshop; it can achieve half-cutting on the thinnest 0.025mm thick base film with stable pressure; it can realize automatic waste discharge after OCA die-cutting, and the entire production process is fully automated.
It uses advanced technology and a high-precision control system to quickly and accurately cut leather according to preset patterns and sizes.
The foam die-cutting machine uses a mold to punch out various foams and foams. It can quickly and accurately cut them into the required shapes and sizes, and can meet the needs of foam and foam processing of various sizes and shapes. need.
The die-cutting machine for cutting light-enhancing, reflective, and diffusion films is a high-precision equipment specially used for processing small home appliance backlights, electronic product screen modules, solar photovoltaics, and other fields.
The die-cutting machine can automatically adjust the pressure for easy adjustment and use; it automatically circulates oil and supplies oil automatically when it is turned on to prevent dry wear of the machine.
Barcode Label Die Cutting Machine
The barcode label die-cutting machine and its supporting auxiliary equipment can realize integrated production of feeding, die-cutting, waste discharge, slicing or rewinding.
The label die-cutting machine is computer-controlled with high-precision die-cutting, dragging and slicing.
Protective Film Die Cutting Machine
Protective films are usually used to protect electronic equipment, glass, plastic products and other products.
Optical Film Die Cutting Machine
The optical film die-cutting machine is a mechanical equipment specially used for cutting optical films.
Less Waste
When it comes to manufacturing, less waste is always an advantage–because when waste is minimal, you cut down on expense. Another perk: if you're trying to operate a more sustainable and environmentally friendly business, less waste is more beneficial.
Ease Of Use
The easier a die cut machine is to use, the better for the business owner. A rotary die cutter can cut through a wide variety of different materials easily. Think everything from foam to metal, as well as cork, paper, and magnets.
Speed And Efficiency
When you're scaling up, speed and efficiency equal money saved. An industrial die cutting machine has a built-in cutting pattern, which means that you don't have to adjust it between cuts. That equals far greater efficiency compared to the rest of the competition. Additionally, this empowers a die cutter manufacturer to offer a quick turnaround time.
They're Multipurpose
What if you had a machine that could do it all? A rotary die cutter may be what you're looking for, as it can perform kissing cutting, laminating, embossing, inline packaging, and more.
They're Durable
Keep in mind: The longer a machine lasts, the less money you spend in the long term. Because the rotary die cutting process is so straightforward, there's less potential for wear and tear. Therefore, the machine lasts longer.
Precision
The key to that straightforward process is precision cutting. This rotary die cutting machine replicates precision cuts over and over. It's the most accurate precision cutting process available, yielding identical results-which is exactly what you want!
Types of Rotary Die Cutter
● Flatbed Rotary Die Cutter: Ideal for short runs and are often used in the packaging industry to cut cardboard and other materials.
● Rotary Magnetic Cutter: Use magnetic cylinders to hold flexible dies and are suitable for high-precision cutting of materials like labels and stickers.
● Rotary Laser Die Cutter: Incorporating laser technology, these machines can cut and engrave intricate designs on various materials without physical contact, reducing wear and tear on the dies.
Application of Rotary Die Cutter
Automotive Industry
Rotary die cutting is integral to the automotive industry, creating various parts and components. Most components are seen or used directly by the driver or passenger, but they help ensure safe and comfortable travel. Some of the most commonly created parts include:
● Gaskets
● Seals
● Insulation Materials
● Automotive Filters
● Automotive Tapes
● Heat Shields
● Vibration Dampers
● Interior Components
● Adhesive Labels
● Electrical Insulators
Medical Industry
The medical sector greatly benefits from rotary die cutting, particularly in producing disposable medical devices and components. Medical equipment or device malfunction could cause serious risks to human health. Rotary die cutting services in CA ensure the highest quality of products to ensure people that use the products are safe and healthy. For instance, Diagnostic Test Strips are used to test blood (glucose monitoring for diabetics) and pregnancy and charcoal tests. Other standard products include:
● Wound Care Products
● Adhesive Medical Patches
● Disposable Surgical Components
Electronics Industry
In the electronics industry, rotary die cutting creates precise, small-scale components, demonstrating the process's precision and adaptability. A heat sink is commonly made using rotary die cutting and is integral to many everyday electronics. Without them, for instance, a smartphone would not be able to dissipate excessive heat created by surrounding electronic components. Other items include:
● Circuit Boards
● Gaskets and Seals
● Insulation Materials
● Electrical Tapes
● Heat Sinks
● LCD Displays
● EMI and RFI Shields
● Battery Components
● Flexible Electronics
● LED Light Strips
Key Components of Rotary Die Cutter
Rotary Dies
This is the most crucial part. It consists of sharp blades, scoring lines, or other cutting components (such as punching tools). They can be categorized into two types: solid rotary dies and flexible rotary dies. The differences between them are detailed below.
Anvil Cylinders
Another important component is the lower roller, which functions similarly to a base plate. It provides support and pressure to ensure clean and precise cuts. During the process, the material passes between the rotary die and the roller, with the gap adjustable to apply the proper pressure.
Feeding, Rewinder, And Waste Rewinder
Industrial rotary die machines use feeding and tension control systems to ensure smooth material passage through the machine. The material is loaded onto the machine, cut by the rotary die, and then the desired material is collected in the receiving system while the waste goes into the waste system.
The speed of a rotary die cutter can vary depending on the project, the calibration of the machine, and the size of the sheets of material you're using. Some machines quote speeds as low as 200 sheets per hour, while others offer speeds as fast as 5,000 sheets per hour. However, the speeds do not exist in a vacuum, and you–or a third-party rotary die cutter manufacturer–may have some degree of control over how quickly a machine works.
At points, manufacturers make changes to the machines and their processes in order to increase the speed of the production. These may include investing in equipment upgrades with regards to your machines or rotary die cuts, adding in retrofits, or altering your full line system. Needless to say, these alterations and upgrades can be somewhat daunting for business owners. Fortunately, it is possible to outsource your projects to a United States manufacturer. This third-party handles production for you, ensuring the die cutting process works as fast as possible.
Not only does this take the trial and error out of the question for you–it also decreases your prep and production time. You'll have the products you want, the way you want them much faster. Additionally, you won't have to invest in a rotary die cutting machine, or for that matter cutting dies. You won't have to take the time to hire or train operators, either. It's no wonder that so many business owners outsource processes like die cutting.
Capabilities of Rotary Die Cutter
Rotary die cutter is highly versatile with a number of capabilities. It can be used on a wide range of materials, like paper, cardboard, plastics, foils, films, and textiles. Here are some of the capabilities of an industrial rotary die-cutting machine:
Kiss cutting: Kiss cutting is a technique in die cutting where the die cuts through the top layer of a material without cutting through the backing or liner. This is often used with sheets of labels, stickers, decals, and other adhesive-backed products.
Metal-to-metal die cutting: Metal-to-metal die cutting is the process of using solid metal rotary dies to cut through multi-layered materials completely.
Perforation: Perforation involves punching evenly spaced holes or cuts in a material to allow for easy tearing or separation. Perforation is used for tear-off coupons, packaging materials, and products with sections that need to be easily detached.
Lamination: Lamination is the process of sandwiching one or more layers of material between two layers of protective material. A heated rotary die heats up the laminate to seal the material being protected. Lamination can increase the durability of a product, as well as enhance its aesthetics.
What Materials Can Be Cut by a Rotary Die Cutter?
Soft Materials (e.g., Paper, Cardboard, Textiles)
Soft materials require less pressure and force to be cut; therefore, a shallower cutting depth is sufficient. A typical cutting depth for soft materials is around 0.5mm to 1mm. This shallow cut ensures that the material is not distorted or damaged during the cutting process.
Medium Materials (e.g., Vinyl, Foam, Rubber)
Materials that are harder than soft materials but still flexible require a slightly deeper cut. A cutting depth of 1-2mm is typical for these materials. This deeper cut ensures that the material is fully cut and does not require multiple passes, which can cause damage to the die or the material.
Hard Materials (e.g., Metal, Plastic)
Hard materials require more force and pressure to be cut; therefore, a deeper cutting depth is necessary. A cutting depth of 2-3mm or more may be required for these materials. Care must be taken when cutting hard materials, as excessive pressure may cause damage to the die.
What Types of Cutting Dies Does a Rotary Die Cutter Press Use?
Flexible Dies
One of the most significant benefits of flexible rotary cutting dies over solid dies is cost. Because flexible dies are composed of a thin sheet of metal rather than a solid cylinder, they are simpler and less expensive to manufacture. On the whole, they can be produced quicker and in larger quantities compared to solid dies, often within the same or next business day. Additionally, these less cumbersome dies are easier to ship to and store within manufacturing facilities which saves both on shipping costs and storage space. Due to their comparatively low manufacturing cost, flexible dies are readily replaced when damaged or fatigued. They can also be easily switched out from process to process with little downtime. The ease of changeout allows for faster lead times and shorter turnaround. Although flexible dies are somewhat less versatile than solid dies due to construction material limitations, improvements in die manufacturing and finishing, such as the addition of special die coatings and surface treatments, have increased the durability of and amount of suitable applications for flexible dies.
Solid Dies
While the popularity of flexible dies in manufacturing is growing, solid rotary dies are still heavily used in die cutting operations today. Newer technology has improved flexible dies to some extent, but specific manufacturing applications continue to be better suited for solid dies, including thick or abrasive materials, multi-layer construction, and long or high volume production runs. Due to the nature of their function and application, flexible rotary dies are limited in the types of material that can be used for their construction. Solid rotary dies, on the other hand, can be constructed out of a wider variety of metals, which allows for greater versatility and customizability in regards to die design, specification, and application. The solid design of solid rotary dies allows for deeper engravings and higher die blade heights, enabling solid dies to cut through thicker and multi-layered materials. Additionally, the dies' solid construction provides durability and longevity, allowing them to withstand more abrasive materials, greater pressures, and exhibit longer operational life.
Cost Ranges of Rotary Die Cutter
The cost of rotary die cutters can vary widely based on their type, size, and capabilities. Basic models for small-scale production or specific applications may start at around $2,000 to $10,000. More advanced machines, equipped with features like digital controls, automatic feeding systems, and laser cutting capabilities, can range from $20,000 to $30,000 or more. Several factors influence the cost, including the machine's precision, speed, and versatility.
Maintenance Tips for Rotary Die Cutter
Dust, paper particles, and adhesive residue can accumulate on the machine, leading to increased wear and tear on moving parts. Implement a daily cleaning routine that focuses on removing debris from critical areas such as the cutting dies, feed mechanisms, and sensors. This way, you can prevent blockages and reduce the risk of operational failures. In addition to cleaning, don't forget to lubricate all moving parts. Apply the recommended lubricant to all pivot points, bearings, and sliding surfaces to minimize friction and wear.
Misalignment can cause uneven wear on the dies and the cutting mat, leading to poor quality cuts and increased strain on the machine. Regularly check and adjust the alignment of the cutting dies and ensure that the material feed is correctly calibrated to the type of material being processed. This strategy improves the accuracy and consistency of cuts while reducing unnecessary stress on mechanical components.
Adopting a scheduled preventative maintenance program can prevent minor issues from escalating into major problems, especially if you have a used die cutting machine with older components. Set up a routine maintenance schedule based on the manufacturer's recommendations and the specific usage patterns of your die cutter. Key activities might include:
● Replacing worn cutting mats and blades before they fail
● Checking for loose components
● Updating software to ensure the machine operates with the latest improvements
Well-trained operators are more likely to follow best practices for machine operation, recognize early signs of wear or malfunction, and respond appropriately to prevent damage. Provide comprehensive training sessions that cover proper startup and shutdown procedures, material handling, troubleshooting common issues, and safety measures. Encouraging a culture of accountability and continuous learning among operators can significantly enhance the operational life of your die cutter.
Our Factory
Founded in 2008, Guangdong Feixinda Intelligent Equipment Co., Ltd. is a high-tech enterprise with independent research and development, independent manufacturing and independent marketing. Feixinda is guided by customer needs, providing customers with flexible material processing equipment such as precision die-cutting and precision mounting. With years of development, has served 5000+ customers and obtained 200+ invention patents, Feixinda is committed to becoming an international leading intelligent equipment provider, creating a century-old enterprise with employee happiness, customer trust and social respect.
Our Certifications
Team Introduced
The special team is divided by the core personnel of each project, which is a mature technology, efficient and innovative R&D team with higher education background and many years of practical experience. Strictly grasp the direction of product research and development, broaden the original die-cutting equipment field across downstream manufacturers' steps, and provide complete and comprehensive solutions for customers in 3C electronics, computers, tablets, screens, medical, automotive and other industries.
Ultimate FAQ Guide to Rotary Die Cutter
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|
Name |
unit |
rotary die cutter |
|
Feeding width |
mm |
250 |
|
Maximum operating speed |
m/min |
60 |
|
thickness of the material |
mm |
0.025-3.0 |
|
material form |
|
roll material |
|
Pitch of circular cutter gear |
|
1/8'' |
|
Maximum number of teeth of round knife |
|
180 |
|
Minimum number of teeth of round knife |
|
Heads55 / tails65 |
|
Diameter of retracting and feeding shaft |
in. |
3'' |
|
Maximum material diameter of reel |
mm |
Φ400 |
|
Reel tension |
n/m |
0-100 |
|
Dimensions |
mm |
5660(L)*2400(W)*2300(H) |
|
Machine net weight |
kg |
6700 |
|
power supply specifications |
|
AC380V*3Φ*50Hz 38KW |
|
Air source specifications |
|
0.6Mpa 5L/Min |
|
Knife holder |
pcs |
12 |
|
feeding shaft |
pcs |
24 |
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